Hearth and Home Technologies Switch WSK300 User Manual

WSK300  
Multifunction Wall Control  
Installation & Operating Instructions  
Note: The electrical junction box provided with the replace  
must be wired with 110 VAC before installing this kit. See  
owners manual for details.  
WARNING  
Hearth & Home Technologies disclaims any  
responsibility for, and the warranty will be  
voided by, the following actions:  
All wiring should be done by a qualied electrician and  
shall be in compliance with local codes and with the  
National Electric Code ANSI/NFGA No. 70- current (in the  
United States), or with the current CSA C22.1 CANADIAN  
ELECTRIC CODE (in Canada).  
• Installation and use of any damaged system  
component.  
• Modication of the system component.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
• Installation and/or use of any component part not  
approved by Hearth & Home Technologies.  
WARNING  
Shock Hazard  
Any such action may cause a re hazard.  
Do not provide any power to this unit until all  
wiring is completed. Failure to do so may destroy  
parts of this device and render it unusable, and  
may lead to possible electrical shock.  
• Read, understand and follow these instructions for safe  
installation and operation.  
Introduction  
Fire Hazard  
The WSK300 multifunctional wall switch is designed to  
control ame height, blower speed, and up to 2 other 110-  
120 VAC auxiliary functions on your gas replace. Also,  
the wall switch is equipped with thermostat functions  
which can automatically control the temperature in the  
room in which it is installed. The control is only for use  
with the Intellire system (IPI). However, the pilot function  
can control the pilot ame as well. Electrical ratings for  
the control box are 110 VAC, 60 Hz, and is required for  
operation of this device.  
Modication of any parts or installation of dama-  
ged components will void the warranty, and you  
may possibly cause a re hazard.  
2. Remove wall control from packaging material.  
3. Remove wall control back plate by pushing down on  
two tabs located at top left and right of control face.  
4. Mount control box back on wall surface. Install two  
screws at holes provided on wall control back at top  
and bottom.  
Note: Whenever the replace is turned on, the ame size  
will always be on HI for 75 seconds, then the control will set  
the ame to the programmed setting.  
Note: This wall control is designed to mount to a wall  
junction box. To secure to wall properly ensure that a wall  
stud is located behind wall. For exterior wall installations,  
it is recommended that the junction box be sealed with  
caulking material. This will minimize heat loss through  
this location and improve the accuracy of the automatic  
(thermostat) operation.  
Installation  
1. Locate placement of wall control. The wall control must  
be located within 30 feet (within the line of sight) of the  
replace and 5 feet from the ooring. A maximum wire  
length of 50 feet may be used.  
5. Connect red, green and white wires from the replace  
control module to the terminal block located on the  
back of the control face panel.  
Note: The wall control is a three conductor, low voltage  
control that requires a minimum of a 22 gauge wire. The  
control is shipped with 18 feet of wire.  
Note: Ensure wires are connected to the correct color  
coded locations on terminal block face. Red to red, green  
to green, and white to white/yellow.  
Placement of this wall switch may affect performance or  
accuracy of the automatic (thermostat) control. An as-  
sessment of the space should be done prior to installation  
for optimal performance. See the installation instructions  
section I for recommendations.  
Printed in U.S.A. Copyright 2008  
Hearth & Home Technologies Inc.  
20802 Kensington Boulevard, Lakeville, MN 55044  
2101-915G 10/08  
1
 
BATTERY  
PACK  
INTERMITENT PILOT  
IPI MODULE  
GROUND CLIP  
NOT  
USED  
RED  
ORG  
BLK  
DEXEN IPI VALVE  
WALL SWITCH  
BACK VIEW  
BRN  
NOT  
BRN  
SEE DETAIL B-B  
FOR B-VENT  
APPLIANCES  
CONNECTED  
ORG  
GRN  
GRN  
GROUND  
BLK JUMPER  
BLU  
HIGH LIMIT SWITCH  
BLK  
GRN  
GRN  
YEL/WHT  
RED  
BLK JUMPER  
DETAIL B-B  
FOR B-VENT  
APPLIANCES  
CONTROL MODULE  
J-BOX (110V)  
CORD ASSEMBLY  
2
SOLENOID  
NOTE: WIRE TYPE 80°C  
FAN  
Note: Appliance will not operate un-  
less properly grounded.  
Figure 2. Intellire Pilot Ignition (IPI) Wiring Diagram  
3
 
Installing the Control Box  
4. Disconnect the multiwire connector from existing  
green control box. Connect the end just disconnected  
to the matching terminal on the new black control.  
CAUTION  
5. Connect the new lead wire set to black and green con-  
trol boxes matching connectors.  
• Do not install the control box when replace is hot.  
• Do not plug control box in until all connections are complete.  
6. Attach the provided ground clip (see Figure 2) to  
the nearest available sheetmetal edge. Attach the  
black leads with the 1/4 inch female connector to the  
ground clip.  
1. Place control box into the base pan area of the re-  
place. Place unit as close to the louvers or decorative  
front as possible and to either the left or right side.  
Note: Failure to ground the new 6 to 8 pin wiring harness  
may cause the wall control to lock up.  
2. Connect the red, yellow or white, and green wires to  
the appropriate labeled terminals on the control box.  
7. All wiring should be complete. See Figure 2 to conrm  
WARNING  
that all connections are correct.  
Shock hazard  
Failure to cap unused auxiliary connectors can  
result in electric shock.  
8. After conrming wiring is correct, plug in control box to  
junction box.  
3. If replace is equipped with a fan, plug the fan cord  
into “A1” on the control box. Terminals that are not  
occupied should be capped with the insulator caps  
provided. Failure to cap unused auxiliary connectors  
can result in a possible electric shock.  
Note: Proper settings and operation MUST be conrmed  
before installation is complete.  
Setting Flame Height / Manifold Pressure  
(To be done by a qualied service technician). Upon initial  
power-up of this device, valve pressure must be set for  
ame adjustment.  
WARNING  
1. Loosen output pressure tap on valve and connect with  
pressure manometer.  
Explosion risk  
2. Press mode button to “ON”; replace will light with  
ames on high.  
Incorrect adjustment of solenoid may cause  
delayed ignition.  
Fire risk  
3. Turn solenoid clockwise to increase pressure, coun-  
terclockwise to decrease pressure until manifold pres-  
sure on high is 3.5 inch water column for natural gas  
(NG), 10.0 inch water column for propane (LP).  
Incorrect adjustment of solenoid may cause a re.  
Note: A manometer MUST be used to set the manifold  
pressure on the gas valve.  
4. Once pressure is achieved spin jam-nut on solenoid  
stem tight against regulator face to prevent rotation.  
While holding solenoid, tighten jam nut with 1/2”  
wrench. This will ensure that the solenoid remains  
locked in the proper position.  
5. Press mode button to turn replace off.  
6. Remove manometer tube and tighten or close pres-  
sure tap. Use a commercially available, non-corrosive  
leak check solution to carefully check the pressure tap  
for leaks.  
4
 
Wall Control - WSK300  
Control Specications  
Wall Control  
4(%2-/34!4 /&&  
-/$%  
/.  
MODE display section  
3%4 2//- 4%-0 &!.  
&,!-% 3):%  
(%!4 /54054  
LOSS OF SIGNAL indicator  
&
#
Temperature/Heat  
output display section  
0),/4  
/.  
PILOT display section  
TIMER display section  
-).  
6%.4 -/$% /&& /. ꢄꢂ  
AUXILIARY function  
level indicator  
4)-%2  
0),/4  
!58  
Button & Display Key  
Use MODE button to toggle through three mode functions “THERMOSTAT”, “ON”, and “OFF”. The  
THERMOSTAT and ON functions will be highlighted in yellow and OFF in red when selected.  
-/$%  
- THERMOSTAT function controls the replace based on a desired set point.  
- ON function allows the user to operate the replace and auxiliary features independently as desired.  
- OFF function, all settings for the product are OFF.  
0),/4  
Use PILOT button to toggle between two pilot functions. PILOT ON” will always be highlighted on  
display for cold climate pilot operation. “PILOT OFF” will be displayed when in normal pilot operation  
for three seconds.  
!58  
Use AUX button to toggle between A1, A2 and A3. Use the up and down arrows to control the level of  
each Auxiliary function.  
4)-%2  
Use TIMER button to set timer function for a countdown operation in “Manual” or “Auto” mode.  
Use UP & DOWN ARROW button to set values within a function.  
Note: Batteries should not be stored in the battery holder under the replace. The battery life will be  
shortened by the heat.  
5
 
Wall Control - WSK300  
Control Specications  
Wall Control  
4(%2-/34!4 /&&  
-/$%  
/.  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
&
#
0),/4  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
4)-%2  
0),/4  
!58  
Function - CONTINUOUS DISPLAY SCREEN  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
&
#
0),/4  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
At a continuous display mode,  
LCD will only display the room  
temperature.  
6
 
Wall Control - WSK300  
Control Specications  
Wall Control  
4(%2-/34!4 /&&  
-/$%  
/.  
MODE set to OFF  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
Press both arrow buttons  
for three seconds to  
change temperature scale  
between ºF and ºC.  
&
#
0),/4  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
!58  
4)-%2  
0),/4  
Function - TEMPERATURE SCALE INDICATOR  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
&
#
&
#
0),/4  
0),/4  
-).  
/&& /.  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
-/$%  
Press  
button until  
Press both arrows  
for three seconds to again  
activate the temperature scale  
change.  
OFF setting is highlighted.  
Press both arrows  
for three seconds to activate  
the temperature scale change.  
Fahrenheit icon will appear  
with the temperature level.  
Celsius icon will appear with  
the temperature level.  
7
 
Wall Control - WSK300  
Control Specications  
Wall Control  
4(%2-/34!4 /&&  
-/$%  
/.  
MODE set to ON  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
Press up or down  
arrows to turn  
ame HI or LO  
&
#
0),/4  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
4)-%2  
0),/4  
!58  
Function - ON mode  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
3%4 2//- 4%-0 &!. 2ꢅ (ꢅ  
&,!-% 3):% (%!4 /54054  
&
#
&
#
0),/4  
0),/4  
-).  
/&& /.  
-).  
/&& /.  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
6%.4 -/$% /&& /. ꢁꢂꢃꢄꢂ  
Adjusting Flame Size  
Pressing the UP or DOWN  
arrow while the  
Pressing UP or DOWN again  
within 5 seconds will adjust  
continuous display screen  
is shown will display the  
current ame size.